ULTIMATE Machining
The ULTIMATE is an innovative 4 and 5-axis machining centre for high speed cutting especially for small work-pieces. Applications are found in the field of automotive- and electronic industries but not limited to.
Why Ultimate ?
ULTIMATE is the answer to many customer requests for a highly productive machining solution for micro components. It strongly enriches the Posalux product portfolio.
The miniaturization concept of the ULTIMATE allows to integrate up to 5 axis machining center into a modular work-cell. ULTIMATE technology is focusing on small parts and sizes < 0.125 dm3 (50x50x50mm) and adding value to customers due to:
- High Stiffness
- High dynamic
- High productivity
- High accuracy
- Floor space reduction
- Less power consumption
Guide plate test socket both side processing in one operation
Application: Test Socket with ULTIMATE DUO
- Increases the productivity by up to 300%
- Machining on both sides of the socket in one operation
- Increases the tool life by up to 200%
- Floor space saving of 80 %
- Electrical energy savings of 80% or more
- Minimal temperature influence due to 80% less power consumption
- Dry process
- Fully automated solution
- Tool magazine capacity of 120 toolholders
GDI nozzle step holes by milling
GDI Valve seat with step- and sprayhole
Application : GDI Valve Seat with ULTIMATE MONO
- Milling Ø 0.1-2 mm (typical for step hole 0.3-0.9 mm)
- Accuracy for milling X/Y/Z +/- 20 μm
- Accuracy for drilling X/Y/Z +/- 10 μm
- Cycle time per workpiece (8 holes) < 11 s (e.g. for step holes milling in 1.4112, 64 HRC, dia. 500 μm, thickness 0.3 mm)
- Increased tool life (up to 5’000 holes) due to innovative machine Design
- Depth control +/- 5 µm
- Integrated deburring station
- Dry process
- Fully automated solution
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